Punching huv, meej qhov hauv nylon webbing yuav tsum muaj cov cuab yeej siv thiab cov txheej txheem. Txawm hais tias koj xav tau cov ntsiab lus txuas rau kho vajtse, qhov cua rau kev ua pa, lossis kev teeb tsa grommet rau cov hlua khi, qhov tsis zoo ntawm lub qhov punching ua rau fraying, tsis muaj zog, thiab tsim kev nyab xeeb. Yog tias koj tsim cov hlua khi, hlua khi, lossis cov cuab yeej siv tactical, kev nkag siab txog kev xuas nrig ntaus txoj kev ua kom koj cov khoom ua tau raws li cov qauv siv tau ntev thiab cov neeg siv khoom xav tau.
Ib qho punch tsis zoo dhau los ua qhov tsis ua tiav ntawm tag nrho lub rooj sib txoos. Nylon fibers unravel thaum txiav tsis raug. Kev ntxhov siab concentrates ntawm qhov npoo. Kho vajtse rub los ntawm qhov qhib tsis muaj zog. Cov kev ua tsis tiav no ua rau koj lub koob npe nrov thiab tsim kom muaj kev lav phib xaub. Kev xuas nrig ntaus txoj kev tiv thaiv cov teeb meem no los ntawm kev sib khi cov npoo, tuav lub zog, thiab ua kom zoo ib yam thoob plaws kev tsim khoom.
Txoj Kev 1: Kub Punching (Thermal Cutting)
Kub xuas nrig ntaus siv rhuab tuag uas yaj los ntawm nylon webbing thaum ib txhij sealing cov npoo. Qhov no yog tus qauv kev lag luam rau siab - ntim ntau lawm.
Yuav ua li cas nws ua haujlwm: Ib tug rhuab tuag (feem ntau 180-220℃rau nylon) presses los ntawm lub webbing. Cov nylon melts thiab resolidifies tam sim ntawd, tsim ib lub qhov huv si nrog lub kaw ntom nti, tawv ntug uas tiv thaiv fraying.
Qhov zoo: ceev ceev ntau lawm, kaw cov npoo tiv thaiv kev tsis sib haum xeeb, tsis tshua muaj zog poob, huv si tsos, ua haujlwm ntawm ntau lub webbing txheej ib txhij.
Cov cuab yeej xav tau: Pneumatic lossis hydraulic xovxwm kub nrog kev hloov pauv tau tuag, kev tswj qhov kub thiab txias, thiab cov ntaub thaiv kev nyab xeeb.
Qhov zoo tshaj plaws rau: Grommet qhov, hloov kho qhov, txuas cov ntsiab lus hauv kev nyab xeeb harnesses, tub rog iav, thiab cov hlua muaj.
Peb lub peev xwm: Peb ua haujlwm CNC - tswj kub xuas nrig ntaus nrog ± 0.5mm qhov tseeb qhov tseeb, tuav cov webbing dav ntawm 10mm txog 150mm thiab thicknesses txog 6mm.
Txoj Kev 2: Ultrasonic Punching
Cov cuab yeej siv ultrasonic siv siab - zaus vibrations (20-40 kHz) los tsim cov cua sov hauv zos uas yaj thiab txiav cov nylon fibers.
Nws ua haujlwm li cas: Lub horn ultrasonic vibrates tawm tsam anvil tuag. Kev sib txhuam ntawm qhov chaw sib cuag melts cov nylon, tsim kom huv si nrog cov npoo kaw.
Qhov zoo: Tsis muaj cua sov sab nraud yuav tsum tau ua, kev tswj xyuas meej, cov khoom siv tsawg tsawg distortion, zoo heev rau cov duab nyuaj thiab cov kab me me, lub zog txuag.
Khoom siv: Ultrasonic generator, converter, booster, thiab kev cai horn tooling matched rau lub qhov specifications.
Qhov zoo tshaj plaws rau: cov qauv zoo sib xws, cov khoom siv kho mob uas yuav tsum tau txiav tsis muaj menyuam, kev siv qhov twg thermal puas rau cov khoom nyob ib puag ncig yuav tsum raug txo kom tsawg.
Kev txwv: cov khoom siv ntau dua, yuav tsum tau teeb tsa, qeeb dua kub xuas nrig ntaus rau qhov yooj yim puag ncig.
Txoj Kev 3: Tuag Txiav (Cold Cutting)
Txoj cai hlau tuag los yog xuas nrig ntaus-thiab- tuag teeb tsa cov tshuab txiav qhov tsis muaj cua sov.
Yuav ua li cas nws ua haujlwm: Lub zog hlau xuas nrig ntaus los ntawm qhov webbing rau hauv qhov sib txuam tuag kab noj hniav, shearing cov khoom kom huv si.
Qhov zoo: Tsis muaj kev pheej hmoo thermal distortion, ua haujlwm ntawm tshav kub- cov ntaub ntawv rhiab heev, teeb tsa sai rau cov duab yooj yim, cov khoom siv qis dua.
Disadvantages: Raw npoo yuav tsum tau muab ob npaug rau sealing, ua fuzz uas yuav tsum tau muab tshem tawm, siab dua cov khoom, txwv webbing thickness muaj peev xwm.
Qhov zoo tshaj plaws rau: Prototyping, qis- ntim ntau lawm, daim ntaub ntawv uas ntug sealing tshwm sim downstream (txheej, xaws khi).
Tsis pom zoo rau: Load-cov kabmob qhov, kev nyab xeeb- cov ntawv thov tseem ceeb, lossis webbing uas yuav pom kev puas tsuaj hnyav.
Txoj Kev 4: Laser Txiav
CO2 lossis fiber ntau lasers vaporize cov khoom nylon los tsim qhov.
Nws ua haujlwm li cas: tsom laser beam melts thiab vaporizes nylon raws txoj kev txiav. Kev tswj hwm lub computer ua rau cov geometry nyuaj.
Qhov zoo: Cov precision heev, tsis muaj cuab yeej hnav, tsis muaj kev txwv cov duab complex, zoo heev rau prototyping thiab customization.
Qhov tsis zoo: qeeb dua li kev siv tshuab, cov nqi khiav lag luam ntau dua, qhov chaw thermal puas ntawm cov npoo txiav, xav tau qhov cua rau cov pa taws.
Qhov zoo tshaj plaws rau: Cov qauv kev cai, qauv qauv, luv luv khiav, cov khoom zoo nkauj.
Tsis zoo rau: Siab- ntim ntau lawm ntawm qhov yooj yim puag ncig qhov uas siv tshuab ua tau zoo.